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    Freequenza Box - Production and Assembly

    Katarzyna Dobaczewska, Zbigniew Mikulski, Matthew Meyer

    Published: 2022-02-17 DOI: 10.17504/protocols.io.byqmpvu6
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    Abstract

    A histology aid for slide immunostaining. Improves staining consistency, reduces reagent use, and saves time. Works with Shandon Plastic Coverplates. For technical specifications, check out this link.

    Total hands-on time to 3D-print and assemble a 5x3 model is approximately 5 hours, and 4 days including printing and gluing time

    Before start

    Make sure you understand and follow the safety guidelines for your 3D printer. Test the compatibility of the filament with the solutions you will be using in the future. See here for ideas.

    Steps

    3D-Printing

    1.

    Navigate to the required 3D-printable files from the NIH 3D Print Exchange

    2.

    Select the desired model type from the below options and download the file in the "Other Files" section

    • 2x1 Box.zip - (2 slide capacity)
    • 3x2 Box.zip - (6 slide capacity)
    • 5x3 Box.zip - (15 slide capacity)
    • 7x4 Box.zip - (28 slide capacity)
    3.

    Extract the .zip file to retrieve the required files

    • Mac: Double-click .zip file
    • PC: Right-click .zip file and click "Extract All..."
    • Linux: Follow video tutorial
    4.

    Launch the 3D-printing slicing software. If you are experiencing a very poor performance of the software on a computer bound to a domain (often the case in large academic institutions) see this post for a potential remedy

    We use CURA Lulzbot edition for our Lulzbot TAZ6 printer with nGen ColorFabb filament
    We use CURA Lulzbot edition for our Lulzbot TAZ6 printer with nGen ColorFabb filament
    5.

    Open the .stl files +Rack *, -Rack *, End , and Insert in the slicing software

    • suffix will differ depending on the model type
    6.

    Multiply the above .stl files to the appropriate number based on the model type

    ABCDE
    2x13x25x37x4
    Box1111
    Top1111
    +Rack1234
    -Rack1234
    End1234
    Insert261528
    Handle*0-20-20-20-2
    • handles are optional
    7.

    Use the default setting in a "High Detail" profile (i.e. ≤0.18mm layer height) and prepare/slice the design into a .gcode file

    If your printed parts break easily try to inspect your sliced model in the Layer view to see if the infill creates a strong, interconnected lattice in the vulnerable part. Try increasing the wall size to 2 mm, changing the Infill Density to 80% density, and Infill Pattern to Cubic or Gyroid.

    8.

    Upload the .gcode file onto an SD card

    While some printers offer the option to print directly from the computer, it is highly recommended to print from an SD card due to the increased reliability
    While some printers offer the option to print directly from the computer, it is highly recommended to print from an SD card due to the increased reliability
    9.

    Insert the SD card into the 3D-printer

    10.

    Heat the 3D-printer nozzle to approximately 170°C

    11.

    Using a clean cloth, wipe the heated nozzle to remove debris

    Excess material on the nozzle can stick to the print and cause problems
    Excess material on the nozzle can stick to the print and cause problems
    The cloth is usually sufficient to remove excess filament on the nozzle but sometimes a wire brush may be necessary (be very careful not to short the printer with the wire brush)
    The cloth is usually sufficient to remove excess filament on the nozzle but sometimes a wire brush may be necessary (be very careful not to short the printer with the wire brush)
    Clean nozzle is key to success. e3D silicone sock V6 can further improve print quality
    Clean nozzle is key to success. e3D silicone sock V6 can further improve print quality
    12.

    Prepare printbed for maximum adhesion of filament (e.g. using a glue stick to cover the area of the printbed which objects will be printed on)

    13.

    Select the .gcode file and print

    Make sure there is adhesion on the first layer and restart the process if adhesion is not good
    Make sure there is adhesion on the first layer and restart the process if adhesion is not good
    Most problems happen during the first layers of the print
    Most problems happen during the first layers of the print
    14.

    Carefully remove parts from the 3D-printer printbed using a razor blade

    15.

    Repeat steps 4-14 with the Box and Top .stl files with the "Infill" setting at 100%

    16.

    Inspect parts for defects

    16.1.

    Acceptable defects (e.g. small blemishes, strings, indentations, etc.) can be cleaned with razor blades, sand paper, or metal brushes

    16.2.

    Unacceptable defects (e.g. large holes, wall flaking, warping, etc.) cannot be repaired and will need to be reprinted

    Many issues come from the moisture in the filament (it should be stored in a desiccated container with up to 20% relative humidity). Printer issues can be diagnosed with the help of this guide.

    17.

    Fill the Box and Top with water to check if they leak

    17.1.

    If the part leaks, place the part in a larger container and fill the part with acetone*

    • use caution and work under a chemical hood as acetone is flammable and produces hazardous fumes
    17.2.

    Let the part sit until the acetone stops leaking through the previous leak hole

    17.3.

    If the part never stops leaking, the part will need to be reprinted

    Assembly

    18.

    Connect Inserts and +Rack

    Assembly of the Inserts, + - Racks, and the End parts
    Assembly of the Inserts, + - Racks, and the End parts
    18.1.

    Lay the long edge of the +Rack flat on a counter (rods facing upward) with the short edge oriented leftward

    18.2.

    Lay the Inserts on their sides (holes facing upward) with the outward bump oriented leftward

    18.3.

    Maintaining the above orientations, place the holes of the Inserts through the rods of the +Rack

    19.

    Glue +Rack , -Rack , and End together

    3M Scotch-Weld Plastic & Rubber Instant Adhesive PR40 offers stronger bonding than most other glues we tried
    3M Scotch-Weld Plastic & Rubber Instant Adhesive PR40 offers stronger bonding than most other glues we tried
    19.1.

    Apply 3M Scotch-Weld PR40 or superglue to all holes of the +Rack and -Rack

    19.2.

    Align and connect the holes of the -Rack with the rods and studs of the +Rack

    19.3.

    Orient the outward bump on the End the same way as the Inserts

    19.4.

    Connect the End studs into the holes of the +Rack and -Rack

    19.5.

    Wipe off excess glue with a paper towel

    20.

    Rubberband the assembled rack together or use woodworking clamps

    21.

    Let the glue dry until the parts are completely set

    22.

    Place the assembled rack into the Box with the outward bumps facing upward

    23.

    Optional: Glue Handles to Box

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